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🎧 Aviation & Helicopter Headset Ear Pads – Premium Replacement Ear Seals for Pilots
Need aviation headset ear pads or helicopter headset ear seals to restore comfort and noise reduction? Our pilot headset replacement ear cushions are designed to bring back the secure fit, isolation, and clear communications you rely on — whether you fly for leisure, training, or professionally.
Worn seals can cause pressure points, reduced passive attenuation, and poorer radio intelligibility. Replacing them is one of the simplest upgrades you can do to improve the overall headset experience.
✔️ Compatibility Across Major Aviation Headset Brands
We stock aviation replacement ear seals compatible with many of the most popular pilot headset ranges. If you’re unsure, our support can help confirm the correct fit based on your model reference or ear seal dimensions.
- David Clark – H10 series and other common variants
- Bose Aviation – Aviation X / A10 / A20 families (model-specific)
- Telex – Echelon, Stratus and more (depending on configuration)
- Lightspeed – Sierra, Zulu, Delta Zulu (model-dependent)
- Peltor Aviation – passive & active headsets
- Universal aviation headsets – standard sizes for aircraft & helicopter operations
Whether you fly a Robinson, Bell 206, Airbus H125, or fixed-wing platforms such as Cessna, Piper or Diamond, the right ear seals help maintain a reliable clamp and stable acoustic seal.
Browse by brand (quick access):
🎯 Why Replace Aviation Headset Ear Seals?
Aviation ear seals wear faster than standard headphones due to heat, sweat, cockpit conditions, and long duty cycles. Replacing them helps you get back to a “like-new” fit and performance.
- ✔️ Comfort restored – reduces hotspots during long flights
- ✔️ Better passive noise attenuation – helps reduce engine / rotor noise intrusion
- ✔️ Clearer comms – improved seal supports better perceived radio clarity
- ✔️ Improved hygiene – replace cracked, sticky or worn surfaces
- ✔️ Protects your investment – extends headset lifespan
🧵 Materials & Options (Comfort vs Isolation)
Choose the material that best matches your flight environment and comfort needs:
- Synthetic leather – easy to clean, strong seal, excellent isolation
- Velour – more breathable, great for warm climates and long sessions
- Memory foam – adapts to your head shape for stable comfort over time
You may also find compatible accessories such as headband pads, internal foam inserts, and microphone windscreens depending on the headset type.
🧼 Maintenance Tips for Longer-Lasting Ear Pads
- ✔️ Wipe after flights with a soft microfiber cloth
- ✔️ Avoid direct sunlight and cockpit heat when stored
- ✔️ Replace every 12–18 months depending on flight hours and climate
📘 Read our guide: How to clean headset ear pads without damaging them .
🚚 Delivery & Pilot-Friendly Service
✔️ Fast shipping
✔️ 30-day returns
✔️ Secure payment
✔️ Support to confirm compatibility (model reference or measurements)
❓ FAQ – Aviation Headset Ear Pads
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Which ear seals fit my David Clark headset?
➡️ David Clark models often share ear seal formats, but there are variations. Check your model reference and compare dimensions, or contact us for confirmation. -
Are Bose Aviation ear pads interchangeable between models?
➡️ Not always. Bose families can use different fittings and sizes. Make sure you select the exact compatible version for your model. -
Can I replace aviation ear seals myself?
➡️ Yes. Most ear seals are clip-on and are designed for quick, tool-free replacement. -
Are ear pads sold as a pair?
➡️ Yes — each pack includes left and right ear seals. -
What’s the main difference between leather and velour?
➡️ Synthetic leather usually offers stronger isolation, while velour is more breathable for long warm-weather flights.
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